I was going to wait until I got back from Maui to start building this tank, but the thought of knowing the acrylic is just sitting in the shop got the better of me. LOL
My work bench is not wide enough and a tad bit high for building this tank, so a correct size and height bench was first on the list.
I unbolted the small bandsaw from its mobile bench and modified it to work for this build.
It is a bit narrow at the base and would tip over if anything on top got off centered.
I widened the feet, but held them up just a smidge so the wheels would still work.
The top is 1/2 plywood covered with a sheet of faced MDF
The table is about 3'' larger all the way around than the size of the tanks foot print
My table saw and router table are positioned as so I can not mill a 30'' wide X 54'' long panel. So I will use 1/2'' MDF to make a pattern to size the front, back,and sides of the 3/4'' material. I will mill the edges of the acrylic with a 1/2'' flush cutting bit in the router.
All the pieces have been rough cut to 1/2'' oversize. I clamped the acrylic to the MDF pattern.
Then I ran 4 strips of tape on the edge of the MDF pattern
I ran the router down the edge, then removed 3 layers of the tape and took another pass with the router. Removed the last piece of tape and finished the edge with one final pass.
This will give me a weldable edge.
The last step for this sheet is to cut back the paper about 1 1/4'' to expose the acrylic for welding.
4 more panels to prep. Top, 2 sides, and the back. The bottom is prepless. LOL