You actually want a small return area, so you DON'T get a lot of evaporation, before you have to top off, due to running the return area low. This keeps your salinity from fluctuating as much. If you allow for MORE evaporation, your salinity will fluctuate more.
Since this is for a 140, you'd be fine with a Mag 9.5 or Mag 12 return. I would probably up your return pipe size to 1", at least until the split. If it were me, I'd have 1" returns all the way to the top of the return lines, reducing to 3/4" as near to the end as possible, to cut down on friction caused by the pipe. 1" line will create MUCH LESS friction than 3/4".
If you stick with the Mag18, use 1 1/4 to 1 1/2 return line and reduce just before the end.
Oh I see the change you've made now. Yes, use the larger return line, especially since you're only using one return now. Look at the maximum GPH of the 3/4" Seaswirl and decide which return pump to use, based on that, allowing for head loss. My return is a Mag18, split between 2X 3/4" SeaSwirls. A Mag18 will put out much more flow than a single 3/4" SeaSwirl can handle, I think.
I do see where you're putting valves in, to divert water to the fuge and to control the Herbie. That will allow you to still use the Mag18 though I'd not throttle the pump down much. As you choke down your return, with the gate valve, make sure you're opening the ball valve, to allow the extra flow to go to the fuge.