Acrylic Tank Repair

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Don W, just got enough $$ to set it up right. Gonna go with a Dolphin Amp Master for the closed loop and a mag 7 for the overflow return. I'm gonna go for T-5 lighting...just like the look and see what happens from there...oh also will run a evolution 500 protein skimmer.
 
DonW and non-material failure specialists-

According to my 3rd edition Mechanics of Materials text, acrilic and a few other polymers should be drilling at least 1.25 times the thickness of the material. The drilled hole should appear 1/4th the thickness of the material passed the last visible sign of the crack, which the surface should be ground to look for (on something clear like acrylic, I wouldn't bother though). It should then be plugged with a compressive interference fit with a material that features the same thermal expansion properties (aka, use an acrilic rod). The surface compression gained from this method is a contributing factor towards spreading out future loading.



For the folks wondering why, its because the crack damage actaully extends quite a ways passed the area where you last visibly see the crack. A 1/32" hole would be slightly better than not drilling at all, but you would require a crystal ball to know where to locate it in a position to do any good.


For this application being such light load, I recomended a simple 1/4" stop-drilling with an acrilic dowel plug because it doesnt need to be super strong, it just needs to stop spreading. After looking things up, I should have recomended larger, but I still think 1/4" will do fine.

If you wana learn about drill stopping, here are a couple of links that involve stopping cracks in aluminum skin. Due to the modulas and structure of acrylic, it actually needs larger holes than aluminum, because the invisible damage transmits further up from the tip of the visible crack, but I will rest it. :)


Real non-technical one with examples in aluminum
http://www.fatiguetech.com/coldEX_stop_crack.html

Here is a slightly more technical one.
http://www.dsto.defence.gov.au/publications/1937/

I'm sure there are lots of better data and links online, but I'm not feeling an obligation to search them out and post them.


In reguards to BigT's advise about repairing the body of the crack, I would definately listen to that guy. He is highly experienced, and an artist with acrylic.
 
Liveforphysics! I feel like I'm in a lecture hall again:lol: Thanks for the info....i have a lot of research to do!

I hope my term paper gets at least a 3.8!:lol:

thanks again

willie
 
liveforphysics said:
DonW and non-material failure specialists-

Its plastic, just that simple. No specialist needed just a little experience which I and everone that responded to this thread have and unlike yourself have demonstrated. If you choose to continue to over engineer well thats up to you. All the advice given WILL work just fine for this tank.:)

Don
 
Yeah i hear ya Don! Taking it all in and coming up with the final solution.........Did I say THAT!:lol:

willie
 
Any way....in the next week or two i'll be running a thread on the repair and set up of the tank. I wish i could go bigger but i have a ....wife.......4 year old .....and a mortage......nuff said! :cry:
hmmmmmm.....maybe I could sell the kid!....just kidding......or am I....i don't know anymore kid has got me confused! LOL

willie
 
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scuff marks on acrylic

I was recently given a large acrylic tank... it has a 4 inch scuff in the middle of viewing area.

I have not set it up yet.

Suggestions? Links?
 
I was recently given a large acrylic tank... it has a 4 inch scuff in the middle of viewing area.
Novus #3 followed by Novus #2 and some elbow greese:)
 
found it

Brenden said:
Novus #3 followed by Novus #2 and some elbow greese:)


I found it online... where could I find it in the real world? Home Depot / Lowes... Fred Meyer... Walley World? Glass shop?

Hints before I call around?
 
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