need help---Which auto top off system works best

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Don, where did you get your optical switch from? Had another freshwater dip occur last night :(

I'm the optical vendor, but they are back ordered. I have six comming ups today and six more comming two weeks from now. They are hard to keep in stock.

Don
 
I have been using the Tunze for two years it works great. If the pump runs for more then five minutes it shuts down as a safety as well as a float switch/alarm for over fills. The optical sensor is the way to go.
 
we have had 2 failures in 6 months with our ATO, almost exactly 3 months apart. I clean it every week or more, every time i do a WC
 
A pump and bucket ato should have two floats one that controls the water level and a second that backs up the first mounted very close to the same level height.
Ok Don I'm gunna throw in a wing nut here:D
You say one controls water level, (I take it that when water gets low, the float turns on a PH or opens up a solenoid to allow water to fill back up) right? So the second backs up the First? How is this done, (Does it go longer & if the water level drops even lower it kicks on the PH or Solenoid to bring the water level back up) OR (Does it shut off the PH or close the Solenoid to prevent more water from entering the sump)?

One that uses universal block relays would be low on my list as far as reliability. Don

Part Two!!
What are you calling universal Block relays?
The Oceanus uses Siemens (VF7-11H12) & OMRON 24vdc relays, I'd have to go check on the two timer relays but they are solid state & expensive. Are these the block relays types your talking about & I'm guessing you would prefer all solid states? I've decided to build a new ATO & PUMP/Chiller protector but maybe with better parts. I'll have to draw up the schematic like I did for the MBV controller because this unit will be getting bigger & bigger as I get money to build it, I'm using Phoenix Solid state relays for the MBV control, at 26 buks each they aren't cheap. I thought about using P&B relays but the Phoenix I'm using is a thin rail mounted relay, I can stack them up like terminal blocks, also they are class 1 div 2 types, not that is required but just a bonus. We use these offshore in saltwater conditions in situations that are critical & must preform. I was just wondering what type of relays you prefer & if the ones used by the Oceanus are good or the block cheapy types, they look like mechanical relays to me so that would make sense.
Ok part three!
The unit I have now has three float switches in the sump, one is the low level switch, the very next one close to it is a high sump level switch.
The First switch is the normal ATO just adds water when low & shuts off when it floats again. The second switch is in case the first never shuts off & shuts power to the PH or solenoid to stop water coming in, this is the back-up & the third is the Low Low sump level & shuts off the pump, this one is on a solid state timer, it shuts off the main sump pump & the chiller. Now one more float switch is in the main display, If water goes too high it shuts off the main sump pump & chiller also, any alarm flashes a nice pretty red light & beeps like crazy. Is there any more to this I need to add or change in your Expert opinion?:?::?::?: If this design is good then all I need to do it maybe replace cheaper parts with better parts right?
OK enough of the wing nut.
 
Don, the switch itself just gets crap in it over time. I clean it -at least- weekly, but sometimes big crap makes its way into the snailgaurd. Am I looking at 2 weeks for a switch from you?
 
Don, the switch itself just gets crap in it over time. I clean it -at least- weekly, but sometimes big crap makes its way into the snailgaurd. Am I looking at 2 weeks for a switch from you?

Yes two weeks is about right. I'm shipping out the six I got last night today. Is your unit 12vdc operated?

Don
 
Scooty,

First I'm no expert, I just like to look at every possible way for anything to fail and do what I can to either prevent it or counter act it.

Universal block relays are for example radioshack 12v relays. Most are not rated for industrial use, the acronym is slipping my mind at the moment but I'm sure you can remind me.

When I say back-up float, I'm simply refering to one that will stop the ato in case of the first stick. For example just like theJ is experiencing with his current system.

Now with your system, please dont take this wrong. You have a elaborate system without any intelligence. It more along the line of a 57 chevy. Yes it has the features but its big, clunky, and is really nothing more than a bunch of relays stuffed in a box with an absurd quantity of wires.
I would not even concider building one or buying on with all that packed in such a disorganized mess.
My opinion of lights and buzzers are pretty low since I'm gone from home as much or than I'm there. If there is a problem I'm going to see it when I get home and If I set it up "right", its not going to matter anyways.

I think if a ato is the goal then one should have an ato and keep it simple. Now if your looking to protect other things they should be tied with intelligence. Once you give it a brain you can accomplish so much more with the same set of sensors we all use already. So you know what my answer to that is.:)


Don
 
Yea I cleaned up some of those nasty wires but still have a few, relay logic was a thing in the past that worked well for the time, I was thinking of converting it to the PLC as you mentioned but I have to draw up what I have so I can get a programmer here to write the code, I once did programming but it gives me a headache.
 
Yes two weeks is about right. I'm shipping out the six I got last night today. Is your unit 12vdc operated?

Don

Negative, its one of the chinsy extension cord kits with the float in-line, controlling an aqualifter. I am betting that optical switch is 12vdc... Any suggestions on incorporating it into something so I can run my existing aqualifter? I am going to start running kalk, I need a simple but reliable solution so I don't nuke the tank with a faulty switch.
 
can you please send me the infomration on the optical sensors I will be starting a project myself and need some...
 
Basicly a optical switch is a 12vdc powered switch. There are three wires. One is 12+ one is 12- the other is the output of 12-. So when the switch is on the output wire can be used to energize the - side of a 12vdc relay coil.

Don
 
Well this morning I wake up to three extra inches of water in my sump, the very same switch failed again, the back-up worked though but it was slightly too high from the ATO switch. I was Jinked:eek:
I think I'll call Oceanaus & see what he can do for me, I want to go all Optical but right now & just need it to work, the unit is all 24vdc so I need to get a power supply & convert everything, not sure what I'll do because I think my PLC Is set-up to run 24vdc also.
 
I've seen/had those fail also, hard to beat an optical sensor.

Agreed, as far as what sensor to go with the opticals are superior thats why they are used for industrial applications.

No matter what you go with, you can count on the FACT that some day it will fail. Design is important Holygal's example is one sure fire way to get a flood or no top off at all. Dont get me wrong I'm not knocking anyone or their way of doing things. Without a back-up sensor of some sort this and any system like it will cause the same problems TheJ has had with his setup. Its only a matter of time.:)
 
If my should fail and not shut off, my sump is designed to hold it. I only keep 3 gallons at a time as top off and replenish it 2-3 times a week. My tank is a 75 with 20g sump, it would dilute the SG but hopefully everything would survive. And that is if it failed when it was filled with the 3 gallons worst case.
 

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